Transporting high-pressure, high-temperature liquids and gases around plants in a variety of sectors is the responsibility of industrial fluid systems.
Both the quality of your finished product and the safety of your plant's experts and employees depend on these systems operating at peak efficiency.
These systems may be large and intricate, with several potential danger factors. When failure is not an option, how can you assure that every component of your system is running safely and effectively? JD Jones is a fluid sealing products manufacturer that recommends five things that you must do for industrial fluid system safety.
- Simple designs
Less complexity means less room for error in the designs. For instance, piping lines with several direction changes will have numerous sites where pipe fittings might be connected.
Instead, using flexible tubing may significantly lessen those connection points—and those extra chances for leakage.
Your maintenance and upkeep processes might be made simpler by using fewer individual connection points. Trusting a dependable partner with the delivery of prefabricated system assemblies is another option to simplify the design.
- Avoid Intermixing of
components
Changes in performance, including possible leaks and associated safety issues, might emerge from mixing and combining components from various manufacturers.
For instance, various manufacturers' half-inch fittings could not have the same tolerances. Because of the incompatibility, there may be a higher risk of subpar performance.
The need of obtaining a leak-tight seal that can endure high pressure, vibration, vacuum, and temperature variations can be reduced to some extent by choosing tubing and fittings from the same reputable manufacturer.
- Label Important
Components
Your fluid system will operate more efficiently if all of the components are consistently labeled.
Install thorough tags on the machinery and hoses to describe the operation of the system, enabling operators to make the necessary modifications.
Your plant's handles, tubes, and pipes may all be color-coded so that employees can quickly determine what kinds of fluids or gases are passing through them, minimising the potential for error.
- Keep Operating
Conditions in Mind
When a fluid system is de-energized, assembly takes place, and it might be simple to overlook normal operational conditions like vibration, high pressures, temperatures, and other circumstances when the system is being put together.
Make sure these factors were considered in the design of your system. To prevent tubes and fittings from becoming worn out when used under high pressure, add the appropriate supports.
As motion can strain components and connecting points, give moving parts an appropriate range of motion. Consider using a hose instead of tubing when there will be a lot of vibration. If you do, make sure to disperse the movement over a long enough length to prevent any bends that are less than the hose's minimum bend radius.
- Specify correct
componentry
Understanding
all aspects of the process is necessary for choosing the best components.
For instance, rather than releasing static through the hose's core, you should use a hose with a conductive metal core or a PTFE core containing carbon black if your fluid system creates static charges. Future leakage will be less likely because of the material choice.
Fluid system tube materials must also be compatible with one another and have the proper hardness to stay linked.
To help fittings securely grasp the tube, metal tubing should be softer than the fitting's parts. For instance, don't use brass fittings with stainless steel tubing since the material is too soft to provide the tube enough grip. In relation to component choice...
Follow
the above-mentioned checklist for the safety of your fluid sealing system and
you will be good to go!
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